2019-6-13

 

ISSN 0536-1028 (Print)              ISSN 2686-9853 (Online)  

DOI: 10.21440/0536-1028-2019-6-118-123

Poliakov S. V. Determination of steel wire rope parameters affecting the safety of operation.
Izvestiya vysshikh uchebnykh zavedenii. Gornyi zhurnal = News of the Higher Institutions. Mining Journal. 2019; 6: 118–123 (In Russ.). DOI: 10.21440/0536-1028-2019-6-118-123

 

Introduction. Winding wire rope, being a flexible element capable of carrying high tensile load, is widely
used in modern hoisting equipment. Now it is hard to imagine the majority of important sectors of economy
without the well-used hoisting wire ropes. This primarily applies to construction and mining where wire
rope is widely used in hoisting equipment.
Research aim. Based on scientific discoveries in mine wire ropes design made by the Russian scientists,
the present research aims to determine the main parameters affecting mine wire rope safe operation.
Methodology. Hoisting wire ropes in service, operating in the conditions of free suspension, are subject to
significant unwinding in tension in deep hoisting shafts, as a result, spiral elements lay angles of wire rope
change and cause a geometrically nonlinear nature of strains. Calculating the radius and angle of waviness
using an inflexible calculation model results in low accuracy. The present research determines the
parameters affecting wire rope safe operation; nonlinear theory of wire ropes calculation has been applied
making it possible to improve the reliability and durability of the mine wire rope.
Results. The present article defines and provides support for the parameter affecting the safe operation of
mine hoisting wire ropes. The equation of the radius of waviness is derived through nonlinear dependences.
The quantitative value of the permissible radius of waviness is specified.
Summary. The obtained formulae allow to determine the permissible value of the radius of waviness
wherein future safe operation of mine wire rope is possible. Due to the formulae which determine the
permissible value of the radius of waviness, the recommendations given in this article will improve
the security of steel mine wire rope operation.

Key words: wire rope; strains; permissible value; waviness, lay angle; theory of wire rope.

REFERENCES
1. Stiepanov A., Koskin A. A few words more on the properties of viscoelastic winding ropes. In: Mine
hoisting '96. Vol. 2: International Scientific and Technical Conference; 8–10 October 1996, Gliwice,
Poland. p. 65–68.
2. Nemtsov M. V., Trifanov G. D. A magnetic method of wire-rupture detection in steel cables. Russian
Electrical Engineering. 2017; 88 (5): 285–288.
3. Chayun I. M., Nepomnyashchyi A. V. Tension optimization of the conductor-and-support cable elements
during stranding process. Odeskyi Politechnichnyi Universytet. Pratsi. 2016; 3 (50): 21–28.
4. Khalfin M. N. Mine hoisting wire rope calculation with the account of unequal physical-mechanical
properties of its spiral elements. In: Heading and winning machines and tools. Novocherkassk; 1988.
p. 122–126. (In Russ.)
5. Khalfin M. N. Steel wire ropes calculation for the purpose of distinguishing between geometric
parameters and mechanical properties of wires. Izvestiia vuzov Severo-Kavkazskogo regiona. Tekhnicheskie
nauki = University New. North-Caucasian Region. Technical Sciences Series. 2005; special edition: 5–13.
(In Russ.)
6. Lepekha O. G. Increasing the residual life of hoisting cables by improving the methods of their deflected
mode calculation. Vestnik Kharkovskogo natsionalnogo avtomobilno-dorozhnogo universiteta = Bulletin
of Kharkiv National Automobile and Highway University: collection of scientific works. Kharkiv:
KhNADU Publishing; 2012; 57: 289–291.
7. Glushko M. F. Steel hoisting wire ropes. Kiiv: Tekhnika Publishing; 1966. (In Russ.)
8. Glushko M. F., Malinovskii V. A., Shigarina L. I., Kanonenko L. A. Nonlinear equilibrium equations for
straight wire strand. Prikladnaia mekhanika = International Applied Mechanics. 1979; 12: 127–129.
(In Russ.)
9. Khalfin M. N., Isakov V. S. Nonlinear static equations for crane cable taking into account the differences
between the geometric parameters and mechanical properties of wires. In: Proceedings of the1st National
Conference for Professors, Lecturers, and Scientific Researchers. Platov South Russian State Polytechnic
University (NPI). Novocherkassk; 2015. p. 143–145. (In Russ.)
10. Poliakov S. V. Nonlinear static equations for double lay wire rope with the account of waviness.
In: New technologies in technical units motion control: Proceedings of the 8th Science and Technology
Conference, Novocherkassk, 14 December 2005. Rostov-on-Don: SKNTs VSh Publishing; 2006; 6.
p. 83–88. (In Russ.)
11. Poliakov S. V. Nonlinear static equation for a spiral wire rope with the account of waviness. In: New
technologies in technical units motion control: Proceedings of the 8th Science and Technology Conference,
Novocherkassk, 14 December 2005. Rostov-on-Don: SKNTs VSh Publishing; 2006; 6. p. 88–91. (In Russ.)
12. Osipova T. N., Nesterov A. P. Reducing the dynamic load in ropes of drum hoists. Vostochno-Evropeiskii
zhurnal peredovykh tekhnologii = Eastern-European Journal of Enterprise Technologies. 2014;
2 (7; 68): 17–22. (In Russ.)
13. Koshkin A. P., Trifanov G. D. Wire ropes for hoisters. Perm: PNPRU Publishing; 2014. (In Russ.)
14. Michel Hamelin, Frank Kitzinger. Apparatus for increasing linear resolution of electromagnetic wire
rope testing. United States Patent, no. 5565771; 1996. Available from: https://www.google.com/patents/
US5565771 [Accessed 20 October 2016].
Received 8 April 2019

Language

E-mail

This email address is being protected from spambots. You need JavaScript enabled to view it.

Мы индексируемся в: